Integrated Engineering

iE Air-To-Air FDS Intercooler System For Audi B9 RS5

SKU: IETPDA1
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
iE Air-To-Air FDS Intercooler System For Audi B9 RS5
$2,992.00
Availability:
  • Description
  • Refund Policy

The iE Air-To-Air Intercooler System for your Audi RS5 2.9TT has been obsessively optimized in every dimension to maximize flow, efficiency, and volume. With a staggering 997.36% increase in volume compared to stock, it offers unmatched cooling capabilities. Our cutting-edge FDS (Flow Distribution System) technology ensures even charge air distribution across the expansive core, further enhancing efficiency by reducing intake air temperatures and minimizing pressure drop. Defeat heat soak for good and experience the full potential of your twin-turbo RS5.

LEADING FEATURES

  • Air-To-Air Design -Higher capacity design for extreme cooling
  • iE proprietary FDS -Directs airflow evenly across the core
  • Market leading size - 997.36% more volume than stock
  • Easy power gain -Efficient upgrade for any power level
  • Defeat heat soak -More power from your upgrades for longer

DESIGN DETAILS

STRONG, REINFORCED, RELIABLE

iE VS. STOCK

Your factory 2.9TT water-cooled intercooler relies on a severely undersized core volume of only 1,870cm³ and shared engine coolant to regulate air intake temperatures. Even in completely stock form, spirited and normal driving leads to significant rises in air temperatures, resulting in power reduction. The cooling benefits of water are not enough to compensate for the tiny intercooler size, coupled with the increased water weight and heat demands on the radiator.

The iE intercooler adopts a traditional air-to-air design, divorcing the core from engine coolant. This strategic shift substantially increases core volume to 18,500cm³ (10X larger!), providing an extensive surface area for efficient heat dissipation. This separation delivers unmatched cooling for even the most serious builds, less water weight, and allows the factory radiator to focus on keeping the drivetrain cool.

iE FDS TECHNOLOGY

What's the use of a large intercooler core if it can't efficiently harness the increased volume and surface area of the core? IE's Flow Distribution System (FDS) places precisely shaped fins inside the end tank to ensure uniform airflow across the core surface area evenly. This advanced design element enhances heat distribution and enables quicker recovery. When it comes to significantly reducing intake air temperatures (IAT) for maximal power gains, IE's FDS technology stands as the proven cheat code.

PERFECT FIT

Despite its impressive size, this intercooler has been meticulously designed for a precise fit. iE engineers utilize state-of-the-art 3D scanning equipment and rapid prototyping techniques, guaranteeing a snug yet perfect installation.

WORRY-FREE STRENGTH

The provided thick-gauge stainless steel and aluminum mount brackets with our reinforced casting mounts are meticulously engineered to ensure longevity and worry-free operation. Every mounting boss and surface undergoes precision CNC machining and meticulous hand verification to guarantee an exact fit. Despite its substantial size, the intercooler seamlessly retains the factory crash bar, prioritizing safety without compromising performance.

PREMIUM MANUFACTURING

To ensure maximum quality, meticulous attention to detail, and outstanding craftsmanship, each intercooler undergoes precise hand TIG welding by skilled intercooler specialists. Following welding, every unit undergoes rigorous post-welding multi-point critical inspections and thorough testing in a leak-down station. This stringent manufacturing process guarantees a reliable product ready to install and performs flawlessly right out of the box.

VEHICLE FITMENT GUIDE

MAKE MODEL YEAR ENGINE

AUDI

RS5

2018+ (B9)

2.9TT

Note: Fitment has been confirmed for North American RS5 only. Rest Of World (ROW) RS5/RS4 models have not been tested or verified. Would you like to help us confirm your ROW RS4? -Please contact us for test-fit opportunities.

PERFORMANCE DATA

PROOF IS IN THE TESTING

DEFEAT HEAT SOAK

Heat soak occurs when the Intake Air Temperature (IAT) generated by the turbos exceed the cooling capacity of the intercooler and passes hot air to the engine. When air temperatures rise, the engine programming responds by pulling timing and boost back to safe levels to accomodate. The result is a noticeable loss of power during acceleration and long pulls. The iE Intercooler dramatically increases the core size and effecient use of the surface area with FDS technology to significantly reduced intake air temperatures consistently lower than OEM, keeping your RS5 at it's maximum peak output.

AVERAGE IAT GAIN

This graph illustrates the Intake Air Temperature (IAT) gain comparison between the factory intercooler and the iE air-to-air design. Each line represents the average of six consecutive 12-second pulls in a single gear on a Stage 1 RS5. The results are exceptional and demonstrate consistently lower and stable IATs with the iE intercooler across every pull.

It's worth noting that this testing was conducted on a hub dyno. Real-world conditions, with the vehicle in motion and airflow passing through the intercooler, are expected to yield even more impressive cooling results.

POWER GAINS

Power testing reveals consistent impacts on horsepower and torque. The graph provided details the power gained over the stock intercooler in back-to-back testing under identical conditions. By effectively lowering Intake Air Temperatures (IATs), controlling pressure drop, and maximizing flow, the iE intercooler delivers significant power improvements across the entire RPM range, boasting gains of 36HP and 35ft-lbs of torque!

While some power enhancements can be attributed to denser and cooler charge air, the majority of gains stem from reduced timing and boost pull resulting from lower intake temperatures, further validating the exceptional efficiency of the air-to-air design.

INSTALLATION

The market-leading performance of iE's air-to-air FDS intercooler can be directly attributed to it's massive size and design. No space was left unused and the installation is involved, requiring draining coolant, and some minor plastic trimming. While not required, an auto-lift is recommended.

Average install time around 2-4 hours



Our policy lasts 14 days. If 14 days have gone by since your purchase, unfortunately we can’t offer you a refund or exchange.

To be eligible for a return, your item must be unused and in the same condition that you received it. It must also be in the original packaging.

Note:

* Customer must pay for the shipping to the original manufacturer.

Several types of goods are exempt from being returned. Perishable goods such as food, flowers, newspapers or magazines cannot be returned. We also do not accept products that are intimate or sanitary goods, hazardous materials, or flammable liquids or gases.

Additional non-returnable items:

* Gift cards

To complete your return, we require a receipt or proof of purchase.

Please do not send your purchase back to the manufacturer.

There are certain situations where only partial refunds are granted: (if applicable)

* Book with obvious signs of use

* Any item not in its original condition, is damaged or missing parts for reasons not due to our error.

* Any item that is returned more than 14 days after delivery

Refunds (if applicable)

Once your return is received and inspected, we will send you an email to notify you that we have received your returned item. We will also notify you of the approval or rejection of your refund.

If you are approved, then your refund will be processed, and a credit will automatically be applied to your credit card or original method of payment, within a certain amount of days.

Late or missing refunds (if applicable)

If you haven’t received a refund yet, first check your bank account again.

Then contact your credit card company, it may take some time before your refund is officially posted.

Next contact your bank. There is often some processing time before a refund is posted.

If you’ve done all of this and you still have not received your refund yet, please contact us at info@amtuning.ca

Exchanges

We only replace items if they are defective or damaged. If you need to exchange it for the same item, send us an email at amtuning.ca@outlook.com labelled as “Defective Item”

Gifts

If the item was marked as a gift when purchased and shipped directly to you, you’ll receive a gift credit for the value of your return. Once the returned item is received, a gift certificate will be mailed to you.

If the item wasn’t marked as a gift when purchased, or the gift giver had the order shipped to themselves to give to you later, we will send a refund to the gift giver and he will find out about your return.

Shipping

You will be responsible for paying for your own shipping costs for returning your item. Shipping costs are non-refundable. If you receive a refund, the cost of return shipping will be deducted from your refund.

Depending on where you live, the time it may take for your exchanged product to reach you, may vary.

If you are shipping an item over $75, you should consider using a trackable shipping service or purchasing shipping insurance. We don’t guarantee that we will receive your returned item.

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